Cloud Computing for Manufacturing | Using Microsoft Azure

Table of Contents

The ability to store and process vast amounts of data on the cloud, access it from anywhere, and scale up or down according to business needs has made cloud computing an attractive option for many organizations. Among the various cloud service providers, Azure has emerged as a popular choice for manufacturing companies due to its robust features, security, and scalability.

In this blog post, we will discuss how manufacturing companies can leverage Azure to streamline their operations, enhance their efficiency, and improve their bottom line. We will delve into the benefits of cloud computing for manufacturing companies, the advantages of using Azure, and the various Azure services that are particularly relevant for manufacturing companies.

Whether you are an industry veteran or just getting started with cloud computing, this blog post will provide you with valuable insights on how to leverage the power of Azure to drive your manufacturing business forward.

How Cloud Computing is Revolutionizing the Manufacturing Industry

Cloud computing for manufacturing is transforming the industry by allowing businesses to store and process vast amounts of data on the cloud, access it from anywhere, and scale up or down according to their business needs. By leveraging the power of cloud computing for manufacturing, companies can streamline their operations, improve efficiency, and enhance their bottom line.

Microsoft Azure, a popular cloud service provider, offers robust features, security, and scalability, making it an attractive option for manufacturers. With specific Azure services like IoT, machine learning, and big data analytics, manufacturers can optimize their production processes, reduce costs, and improve product quality.

In conclusion, cloud computing for manufacturing is a game-changer for the industry. By embracing this technology and utilizing cloud services like Microsoft Azure, manufacturers can unlock the full potential of their business and gain a competitive advantage in the marketplace.

IT Cloud Migration

Here at Sabre Limited, we get a lot of questions about IT cloud migration. Recently, it’s a Waterloo-based business faced with the prospect of buying new hardware or wanting to move at least some of their infrastructure to the cloud. Owners and IT professionals are trying to decide what to do. This article explains Microsoft Azure and how Sabre IT works with it.

There are several cloud solutions available, but one of the most popular is the Microsoft Azure Cloud. At Sabre we have been doing Azure Cloud Migrations for many years, mostly to run the ERP systems for clients. When we discuss this with customers, one of the logical things to do is go to the Microsoft Azure web site and look for the Azure pricing calculator. If you have an IT background and you look at this calculator for the first time, you can easily get lost in the details. There are a lot of terms and choices you may not be used to. There are charges for many different costs, and it can be really hard to figure out.

If you do decide to take the plunge, you are then faced with a huge number of features and choices. It is much more complex than setting up a server at the office. We find many, many customers give up as they can’t justify the prices and time to learn Azure.

cloud computing for manufacturing

Azure Pricing Risk

A big risk of Azure is that you take your eye off your costs. Here at Sabre, we get some Azure credits from Microsoft, and we spun up a “test” system to play with. At some point, we exceeded our credits, so we put a Credit Card in and were paying extra for the extra servers. Eventually, we shut them down and didn’t pay too much attention.

After several months, accounting wanted to know what this “extra” Azure charge was on our credit card.  It was about $200 a month. It took a while to dig into, but it turns out that even deleting an Azure server won’t necessarily remove all the fees. There are backups that might be left behind, or blob storage, or any of a number of other fees. Shutting down a server by itself won’t stop the charges. You need to “deallocate” it – and it is easy to miss.

If you take on Azure, you own it. You break it, you pay for it. Sometimes it is not worth the risk.

Benefits of Cloud Computing for Manufacturing

Let’s look at 5 reasons you should consider an Azure Cloud Migration.

  1. Scalability: With Cloud Servers, if you need a new server or more memory, you aren’t going to need new hardware.  If your server can’t handle more RAM modules (or as happened to us recently, requires a slightly different set than you bought) then you just click a few buttons, restart the server, and voila.  If you need a new server, you spin it up. You never have to worry about upgrading or maintaining hardware. Your server “compute” power becomes a utility bill, just like Hydro or Gas.
  2. Affordability: Azure definitely can be affordable for larger businesses. If you have looked at Microsoft Azure cloud pricing, you are probably thinking “this seems expensive.” The Azure pricing model scales best when you have a larger infrastructure, can afford to “reserve” (ie: commit) to the system. Sabre IT helps with this by hosting an Azure Datacenter of our own – with drastically lower costs.
  3. Accessibility: Azure is up 24/7, and is managed and monitored every day by a team of network nerds who make sure it is working. You can always access it. There are redundant power backups, redundant equipment backups, redundant internet connections. It’s sitting behind a gazillion Mb speed internet (it’s a LOT faster than your existing servers), Azure is not going to go down, and it will give anyone from anywhere the absolute fastest connection they can get.
  4. Setup Ease: Azure servers are built with templates that are basically ready to go. You want a Windows 2019 server with 4 cores and 16 Gb of Ram, with windows installed and patched. Give me 10 minutes. That’s not as easy to do unless you’ve spent the time to create the templates yourself. It means that if you are hiring a 3rd party to set up the server, they should never be billing you for a half day or more to get that server ready for you.
  5. Choice: Azure offers a lot of choice to the end user and IT manager, more than your on-premise servers can possibly offer. You can run different operating systems, different versions and variations; can run Windows 10 virtually (meaning you can use a Chromebook for instance but have Windows 10 running full screen just like a real PC), and can even run SolidWorks or Adobe Premier on Azure virtual machines. It is designed to give you choice and flexibility that a regular small business IT environment can’t afford.

IT Cloud Migration is Inevitable

According to a 2018 study of SMB (small and medium businesses) by Microsoft, 78% of those businesses expected to adopt some kind of cloud by now. We are seeing this in: Office 365; Cloud ERP systems (like the Microsoft Dynamics 365 Business Central cloud ERP; Salesforce or Dynamics CRM; Cloud backup and storage just to name a few.

Your IT system is made up of 2 core parts. The hardware infrastructure that runs your desktops, laptops, routers, firewalls, and critically the servers. For a small business, a Microsoft Azure cloud migration is going to primarily migrate your servers to the cloud.  We all know that the laptops (and less and less, desktops) that we use today are mobile. Even before COVID19, there was a rise in remote working, and certainly, people traveling and using their devices outside the office.

As your teams move more and more to work away from the office, the benefits of having your servers actually at the office become much less. In fact, it starts to become a critical point of failure having this critical infrastructure at work.

Cloud Computing for Manufacturing using Azure Cloud

What is the Microsoft Azure Cloud?

Azure is a service from Microsoft that “rents” computing capabilities under a utility model. Basically, it’s like paying for computer power like your pay for electricity on a monthly bill. Essentially, Microsoft is renting you the CPUs, memory, hard drives, and network hardware rather than you buying it outright.  This is called infrastructure-as-a-service or IaaS to IT nerds.

It lets even small businesses access powerful computing power, storage, backups, security, and disaster recovery services like big enterprises typically have. The Microsoft Azure Cloud is designed for businesses that want the absolute best security and high-performance IT without laying out the massive upfront expense and ongoing maintenance.

Downtime Prevention is a Huge Benefit

One big benefit of an Azure Cloud Migration is downtime prevention. This is a bit hard to quantify, as you may not have any downtime for long runs. Until it happens there is no out of pocket cost.

Believe it or not, research says that the cost of system crashes in a small business averages $400 dollars per minute! I think that’s a bit excessive, and their definition of small business probably had 400 or more employees. I use an average cost to a business for system downtime of $1 per minute per knowledge worker. So if you have 10 users that use their computer to do their job, and they lose access, it’s about $4500 a day. Basically $450 per employee per day.

This is the average, and it would include those cases where the downtime also resulted in lost work or failed backups.

You may think that is high, but your staff probably spend quite some time (weeks most likely) picking up the pieces of a system crash.

Backups and the server were trashed at a Cambridge based service company due to a Cyber Attack. As a result, a staff member needed to rekey in 6 months of invoices into Quickbooks. They even had some accounts receivable that they may never be able to get back.  This 5 user company paid a lot more than $2250 a day for the 4-5 days they were down.

Azure Cloud Cost Comparison to On-Premise Servers

Let’s say you need 4 servers, each averaging about 8 Gb of Ram, 500Gb of Hard Drive (SSD), and 2 CPU cores. Assuming you don’t factor anything for growth, we did a quick check on DELL to price that out.  For a rack-mounted server with enough CPU Cores, 48Gb of Ram, lots of Hard Drive, and a 5 year next business day warranty the price is about $20,000 after discounts. Add another $5000 for a UPS and a new switch and other ancillary costs. Installation is separate as you need that for either Azure or this server.

$25,000 for a new server.  Spread over the 5 years at a 5% cost of money you get $471 a month. Add hydro, overhead, and insurance costs to the server and you might get to $500 a month. So the average hard cost of each virtual server is about $125 (remember, you need 4 servers).

I’ll add an estimate for patching and backup management (often called managed IT services). Whether you outsource or your own people do it, it costs about $75 a month per server. That’s $375 in this case (there are 5 servers total – the host + 4 victuals). For simplicity’s sake I’ll add $75 to the cost of each.

Purchased Server vs Azure Server vs Sabre IT Azure Datacenter

DELL T470 Server EstimateAzure Pay as you GoSabre IT Azure Datacenter
48Gb RAM
Intel Xeon Gold 10 Core
4 x 1Tb SSD HDD
5-year Warranty
Windows Server 2019

Divided Between 4 Virtual Servers
Azrue D2v2
2 Core
500 Gb SSD Storage
Windows Server 2019
Warranty Included

Used for a Virtual Server
Azure D2v2
2 Core
500 Gb SSD Storage
Windows Server 2019
Warranty Included

Used for a Virtual Server
Approx. $300 per month
to manage the whole server
$75 per month for
a patch and backup
Patch and backup
management is included
Total Up-Front Cost
Total Up-Front Cost
Total Up-Front Cost
(Min 3 Months)
Per Virtual Est.
Per Virtual
Per Virtual
$100 Savings!

With the Sabre Azure Datacenter, you’re taking advantage of our ability to purchase wholesale. The benefit to you is about a 37% cost savings over getting the same server (plus free management) from Microsoft directly. Even if you take out the management costs, the price is 20% below the Microsoft List price. We simplify the billing, you have no multi-year commitment and we have taken on the long-term commitment for Azure.

In this example, you’re paying $1 a day for the really fantastic features of Azure data centers. This is a no-brainer.

Here are a few examples of companies that should or do use Azure.

Case Study One – Running ERP in the Cloud

We had a customer in Woodstock who recently purchased a new ERP system. A previous vendor sold them a server almost identical to the one I described above and had set up their virtual machines. Trouble was, the new ERP needed a lot more server than they had bought. They looked at the possibility of upgrading it, but the hardware would not be able to handle the needs of the new system. Adding this one additional Virtual server with 24 Gb of Ram and enough hard drive space was going to require purchasing an entirely new server!

To add insult to injury, this was only going to be needed for about 2 years.  Once the new ERP was up and running, the old system could be scaled down or turned off.

With the Sabre Azure Datacenter, for about $360 a month (vs $550 with Microsoft), they could spin up a new server overnight.  When the old ERP was more or less mothballed, they could shut off that server (which would have been a $300 machine) and pay a few dollars a month to archive it. They would only need to pay extra when they wanted it turned back on.

Azure adds a degree of flexibility that physical hardware just can’t manage.

Case Study Two – High Availability to End Users

We have a long-time customer in London who hosts a custom web application for order entry. This isn’t something that can be hosted in the general “WordPress” type sites. They need to offer reliable 24/7 uptime to their customers, not a high availability like a “failover.” Hardware, hydro, internet, and firewalls need to be extremely reliable. The system can’t go off-line because their office had a storm and the power went down.

They host their server in the Sabre Azure Datacenter and have had zero downtime due to connectivity for more than 2 years. That is remarkable. There are (as there always is) a few issues with software configuration – but none with the hardware.

The Hybrid Azure Cloud

IT cloud migration often enters into the realm of hybrid cloud.  Some businesses need to store part of their data in their local server. This is because performance and speed are needed for huge files like 3D CAD drawings. Microsoft is designed to connect Azure to your on-site servers, which is ideal for the hybrid cloud. You get the best of both worlds and tap into the powerful and secure Azure systems whenever you need, but keep data local when required.

Worry-Free Azure Cloud Migration from Sabre IT

Let Sabre worry about getting you to the cloud, and you can focus on running your business. Today, most customers don’t have time to worry about IT details or even managing their IT. The Sabre Cloud Services team are experts with Microsoft Azure. As you can see, we are Azure wholesalers and as such can provide significant price benefits over the standard cloud.  We can take care of every detail of your cloud migration, and provide you with clear, easy-to-understand pricing.

Sabre has been hosting customers in the Azure cloud for over 5 years now.  We understand how it can fit your business and offer our advice for free.

Give us a call at 226-336-6259 or contact us at today to learn more.

Related Posts